Research Facilities

StratasysuPrint SE

Equipment Capabilities

1. To print ABS material along with sacrificial support
2. To fabricate the prototype of the product in plastic material

Specifications

"Model material: ABSplus in ivory Support material: SR-30 soluble Build size: 203 x 152 x 152 mm (8 x 6 x 6 in.) Layer thickness: .254 mm (.010 in.) "

Laboratory

Engineering Properties Lab

Vertical Machining Centre (VMC)

Equipment Capabilities

1. To perform machining of higher precision
2. To undergo components of different sizes for the purpose of machining with limited level of complexity
3. The accuracy level is 0.010 mm.
4. Number of slots available in the setup = Four
5. The repeatability of VMC is 0.003 mm."

Specifications

"CAPACITY : Max. Table Travel (X axis) mm =575 Max. Saddle Travel (Y axis) mm =410 Max. Spindle Head Travel (Z axis) mm =460 Distance between Spindle nose & Table top mm =140-600 Distance between Spindle center & Column front mm =637 Floor to Table top mm =1000 TABLE Table Size mm = 900 x 430 Max. weight on Table kg = 400 Number of T-slots = 4 T- slots size x pitch mm = 18 x 100 SPINDLE Max. Spindle speed std (Option) Rpm 6000 Spindle speed range for constant power rpm 1503 - 3383 Spindle hole taper -- 7/24 Front bearing diameter (I.D) mm 70 Motor Power (cont. /15 mins) kw 7.5 /11 (Fanuc 8i) Max. Torque (cont. /15min) on spindle Nm 48 /93 (Fanuc 8i) Lubrication for spindle Type Grease packed ACCURACY Positioning Accuracy (X,Y & Z Axis) mm 0.010 Repeatability mm +0.003 CNC System -- Fanuc Oi Mate MD"

Laboratory

Special Machines Lab

Lathe tool Dynamometer

Equipment Capabilities

1. To measure the three directional force
2. The accuracy level is ±1% of the full scale.
3. The maximum temperature is 50

Specifications

"Model : 620°C Range : 500 KgF Resolution : 1KgF Sensor Type: Strain Gauge Accuracy: ±1% of Full Scale Operating Temp Range: 0 to 50°C"

Laboratory

Lathe shop

Vacuum diffusion Bonding Furnace

Equipment Capabilities

"1. To fabricate bimetallic, trimetallic and multi layer materials 
2. To accomadate the specimen size of 50mm and maximum temperature of 1400°C 
3. The furnace can be operated in hydrogen atmosphere upto 1050°C"

Specifications

Loading : Horizontal loading - Effective hot zone (Working Zone), 150 mm diameter X 200 mm long. Weight of actual job to be processed will be up to 25 kgs. (Max.)  Max. Operating temperature: 1100° C. Temperature uniformity in vacuum: ±5 C (at above 600°C) Operating vacuum: 10-5 m.bar range, Ultimate vacuum: 10-5 m.bar range Partial pressure heating: 10-2 to 10-4  mbar, Leak rate: = 3 x 10-8 m bar lit/sec. Inert atmosphere heating: Furnace can be operated in inert (Ar, He etc) to its full level Reducing/controlled atmosphere heating: the furnace can be operated in Hydrogen Atmosphere up to 1050° C. Maximum load for pressure bonding and diffusion bonding: 5000 kgs, upgradable to 25000 kgs

Laboratory

Basic Workshop

Induction Melting Furnace

Equipment Capabilities

1. To fabricate different alloys with different compositions
2. The maximum temperature is limited to 1500 °C
3. The maximum capacity of the unit is limited to 2 kg
4. The type of cooling gas used in the system is Nitogen or Argon "

Specifications

"Load by hydraulic: 5 ton (with factor of safety 2) hydraulic slow acting press, with two wide column mild steel frame, single cylinder with double acting, with pressure indicator shall be provided. The furnace will be loaded above the bottom plate of the pressure. Cooling gas: Inert gas (Nitrogen / Argon) Maximum pressure for inert gas operation: 1200 m.bar in inert Rated voltage: 415 V, 3 Phase, 50 Hz, Heating power zones: 1-2 Zones  Water cooling with Soft water  PH 7 to 8, Suspended solids < 10 ppm, Inlet temperature: 30 °C.Furnace cooling system have multiple (at least 5) inlet and outlet connections Furnace performance empty furnace Pumping time to 10-5 mbar range in 90 minutes or less, Maximum Heating rate: 5C / min"

Laboratory

Basic Workshop

Wear test Machine

Equipment Capabilities

Used to measure the various level of the tank using DPT

Specifications

Speed - Min 2000rpm Max 2000 rpm, Normal load - 200N, Max friction force-200N Max Wear track diameter - Min 20mm .Max100mm Wear ± 2mm Sliding speed-Min 0.5m/sec. Max 10m/sec Wear disc size-dia 165 mm.EN-31 haredened 60HRc Software-Winducom 2008

Laboratory

Metallurgy Laboratory

Hydraulic Hot press

Equipment Capabilities

1. To assist the process of rubber moulding

Specifications

30-Tons-3Phase -2HP Motor With single Gear Pump

Laboratory

Basic Workshop

Ball Mill

Equipment Capabilities

1. To mix the powder in an efficient way at the capacity of 30 kg

Specifications

It consists of "V" tank, Spiral electric motor, Gear box, The V blender size: Dia 220 x 500 mm mixing material, bulk densityand moisture

Laboratory

Metallurgy Laboratory

Tubular Furnace

Equipment Capabilities

"1. To provide heat treatment process using shielding gas
2. The maximum operating temperature is 1500
3. The temperature control is achieved by a programmable PID controller"

Specifications

"Hot Zone Dimensions : 50mm Dia x 120mm Long. Maximum Temperature : 1600°C Cont. Operating Temperature : 1500°C Temperature Control : By a µP Based Programmable PID Controller. Accuracy : +/- 2°C Sensor : Platinum/13% Rhodium Platinum. Alumina Tube Dimensions : 50mm I.D. x 600mm Long. Operating Voltage : 400/440Volts, 3Phase, 50Hz, 40Amps Current Rated Power Point. Power Rating : 4.0KW."

Laboratory

Metallurgy Laboratory

50KN Computerized Tensile Testing machine

Equipment Capabilities

1. To obtain stress-strain curve of materials
2. To determine the tensile properties of materials upto a maximum of 50KN
3. The speed ranges from 0.5 mm/min to 500 mm/min

Specifications

Maxium Capacity:50KN Cross head displacement accuracy:0.01mm Cross head speed range:0.5-500mm/min

Laboratory

Strength of Materials laboratory

Rotating beam fatigue testing machine

Equipment Capabilities

1. To determine the fatigue strength of metalic materials upto a maximum of 200 Kg-f-cm
2. The hardness of materials ranges from 5N to 15N"

Specifications

Capacity:200Kgf-Cm Rotating speed:4200rpm

Laboratory

Strength of Materials laboratory

Computerized Vickers hardness tester

Equipment Capabilities

1. To determine the hardness of different materials
2. The height of each specimen can be upto a maximum of 230 mm 
3. To perform load testing in the range of 5N to 15N

Specifications

"Maximum test height: 230 mm least Count:0.001mm "

Laboratory

Strength of Materials laboratory

MoonRay D DLP Printer

Equipment Capabilities

To demonstrate waveforms of complicated and obscure signals

Specifications

Material: Castable Resin, Clear and Flexible - Acrylic Resins Build Size: 130 x 80 x 200 mm (5 x 3.2 x 8 in) Layer Thickness: 20, 50, 100 micron

Laboratory

3D Printing Lab